Blue Giant - Seals & Shelters

Seals & Shelters
Compression Seals Shelters

Blue Giant Dock Seals and Shelters improve energy conservation, help preserve internal temperatures and protect products from outside contaminants.

Which dock seal or shelter is best suited to your loading dock? Dock applications, site criteria and facility operations vary and may require one feature more than the others. Many configurations are available from basic types of compression dock seals, standard dock shelters, inflatable seals to hybrid dock seal / shelter /inflatable designs.

 

Compression Seals


Fixed Head Pad

The Blue Giant Fixed Head Pad Dock Seal has foam-filled head and side pads, providing the most effective seal and the most economical solution for door sizes up to 8' wide x 8' high (2,438 mm x 2,438 mm) to 9' wide x 9' high (2,743 mm x 2,743 mm).

When in use, the fixed head pad dock seal enables an energy-efficient seal that keeps facilities free of airborne contaminants, pests, and inclement weather conditions.

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Product Highlights 

  • Two foam side pads and one foam head pad wrap around the trailer opening, eliminating the gap between the building and the trailer
  • Polyurethane foam compresses to conform to the trailer’s shape during use, and resumes its original size and shape upon completion
  • 18" (457 mm) corner pleats
  • Double-stitching on all seams
  • Tapered at bottom of pads to eliminate bumper pinch
  •  A wide range of durable fabrics is available to suit all application requirements

Recommended Applications 

  • Companies and facilities with uniformly sized trailers, such as a truck fleet 
  • Climate-controlled operations such as frozen food, groceries, and pharmaceuticals

Available Upgrades 

  • Fabric rain shroud
  • Pressure-treated lumber
  • PVC drop curtain

Available Options 

  • 18" (457 mm) head pad
  • 12" (305 mm) header drop curtain with Velcro
  • Header flaps across entire head pad
  • Bottom flaps on verticals
  • Full height yellow guide stripe

 

Head Curtain

The Head Curtain Dock Seal has a curtain style head member and foam filled side pads to provide an effective seal and offer the most economical solution for door sizes from 8' wide x 9' high (2,438 mm x 2,743 mm) to 9' wide x 10' high (2,743 mm x 3,048 mm).

The header curtain has a built-in rope and pulley system that can be raised and lowered to match varying trailer heights, keeping outdoor contaminants out and conditioned air in.

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Product Highlights 

  • Two resilient foam side pads act as a cushion between the trailer and building while the full-width weighted head curtain conforms to the trailer top
  • Sloped head curtain supports proper drainage to prevent water build-up
  • Wider corner pleats on head curtain
  • Double-stitching on all seams
  • Tapered at bottom of pads to eliminate bumper pinch
  • A wide range of durable fabrics is available to suit all application requirements

Recommended Applications 

  • Ideal for applications that involve variations in trailer heights

Available Upgrades 

  • Competitive split head curtain
  • Pressure-treated lumber
  • PVC drop curtain

Available Options 

  • 4" (102 mm) exposure on flaps
  • 48" (1,219 mm) skid guards
  • Soft foam
  • Full foam face / split Velcro curtain
  • Full height yellow guide stripe

 

Adjustable Head Pad

Designed to suit door openings from 8' W x 10' H (2,438 mm x 3,048 mm) to 9' W x 10' H (2,743 mm x 3,048 mm), the Adjustable Head Pad Dock seal is a perfect solution for higher door openings that accommodate a wide range of trailer heights.

The foam head pad is raised and lowered on a track roller system while the torsion spring with integral follower curtain makes it easy to create a tight seal. By sealing all gaps that could let in water or dust, the Adjustable Head Pad Dock Seal protects employees and cargo during the cross-docking process.

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Product Highlights 

  • Galvanized spring canopy protects the spring mechanism from the elements, enabling all-weather usage
  • Foam side pads are available in square and beveled pads to enable conformity with typical trailers
  • Double-stitching on all seams
  • 18" (457 mm) corner pleats
  • Tapered at bottom of pads to eliminate bumper pinch
  • wide range of durable fabrics is available to suit all application requirements

Recommended Applications 

  • Ideal for applications that involve variations in trailer heights

Available Upgrades 

  • 48" (1,219 mm) travel in head pad
  • Pressure-treated lumber

Available Options 

  • 48" (1,219 mm) skid guards
  • Soft foam
  • Full height yellow guide stripe

 

Shelters


HingeMaster™

Generally designed to accommodate 10' wide by 10.5' high (3,048 mm x 3,200 mm) door openings, the HingeMaster™ is a full-access dock shelter with superior sealing efficiency.

When barn-style trailer doors are open, the hinge gap around the sides creates the spatial equivalent of a 2 ½ square foot opening in the building wall. The HingeMaster™ J-hooks seal off this negative space, preventing debris entry and loss of conditioned air. The result is a tight top-to-bottom side seal that does not limit access to the trailer interior.

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Product Highlights 

  • Interchangeable polypropylene J-hooks 
  • 21" (533 mm) projection
  • 22 oz. Hi-Tear vinyl base fabric
  • Durable head unit made from pressure-treated lumber and measuring 140" (3,556 mm) wide, with a 36" (914 mm) head curtain
  • Two vertical foam side pads with removable curtains for ease of maintenance
  • High-visibility yellow guide stripes
  • Replaceable foam bottom pads for easy maintenance and secure sealing

Recommended Applications 

  • Cargo handling in climate-controlled buildings or facilities where high cleanliness levels are required, such as food, beverage, and pharmaceutical storage
  • Bottling plants, automotive facilities, and other applications that require full access to the trailer interior

Available Upgrades 

  • Extra projection
  • Galvanized steel head frame

Available Options 

  • Gussets in head curtain
  • Additional drop in head curtain
  • Tapered side pads

 

Foam Frame

Generally designed for door openings up to 10'x10' (3,048 mm x 3,048 mm), the Blue Giant Foam Frame Shelter enables unrestricted access to a truck interior, making it an ideal solution for tailgate or standard trailers.

It has no mechanical or adjustable parts, preventing complications arising from conventional seals and shelters.

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Product Highlights 

  • Plastic-capped 3M stays
  • Foam-filled leading edge curtain
  • Double-stitching on all seams
  • Polyethylene sheeting on head frame
  • Wide range of durable fabrics to choose from

Recommended Applications 

  • Ideal for tailgate vehicles and applications that require unrestricted access to the trailer interior

Available Upgrades 

  • Projection over 24" (610 mm)
  • Galvanized steel head frame

Available Options 

  • Gussets in head curtain
  • Velcro split in head curtain
  • Full height yellow guide stripe

 

Full Access

Generally designed for door openings up to 10' x 10' (3,048 mm x 3,048 mm), the Full Access Dock Seal has an adjustable head curtain and allows trucks to back through the vertical pads, forming a tight and energy-efficient seal.

The Blue Giant Full Access Dock Seal allows trucks to back through the vertical pads, forming a tight seal. The Velcro split head curtain is raised and lowered on top of the truck, allowing full access to the interior.

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Product Highlights 

  • Weighted head curtain with stays
  • Internal straps for shape retention
  • Double-stitching on all seams
  • Treated lumber
  • Wide range of durable fabrics to choose from

Recommended Applications 

  • Ideal for applications that require unrestricted access to the trailer interior

Available Upgrades 

  • PVC drop curtain

Available Options 

  • 4" (102 mm) exposure on flaps
  • Additional drop in head curtain
  • Additional projection
  • Full height yellow guide stripe

 

Retractable Shelter

Designed for door openings up to 10.5' x 10.5' (3,200 mm x 3,200 mm), the Retractable Shelter pulls back on impact, reducing pressure on the curtains and extending the working life of the shelter.

The Blue Giant Retractable Shelter provides full access to the rear of the trailer while creating a tight seal against the top and rear. The collapsible frame is designed to retract upon impact, reducing pressure against the curtains and extending the life of the unit.

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Product Highlights 

  • Galvanized steel framing
  • Bottom draft pads
  • Double-stitching on all seams
  • "I" beams with wedge anchors
  • Wide range of durable fabrics to choose from

Recommended Applications 

  • Recommended for applications that require unobstructed access to the trailer interior (i.e. palletized loads)

Available Options 

  • Gussets in head curtain
  • Reinforced edges on verticals
  • Additional drop in head curtain
  • Additional width in side curtains

 

Stationary Shelter

Designed for door openings up to 10' W x 10' H (3,048 mm x 3,048 mm), the Stationary Dock Shelter provides full trailer access while forming a tight seal across the top and sides.

The Blue Giant Stationary Shelter uses flexible fabric curtains to enclose a trailer’s top and sides while providing full access to the interior.

Wear flaps reinforce the head curtain at contact areas, and the bottom 24" (610 mm) of the side curtain are reinforced with double fabric layers for added durability. Replaceable foam draft pads seal additional gap between the trailer and the building.

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Product Highlights 

  • The wood head and side frames are constructed from high-grade pressure-treated lumber that resists rot and erosion
  • Translucent polyethylene sheeting with UV inhibitors allows light into loading dock area
  • Stiffeners in head and side curtains maintain constant contact with the trailer
  • Foam-filled edge creates complete seal
  • 24" (610 mm) yellow guide stripes ensure accurate trailer placement
  • A wide range of durable fabrics is available to suit all application requirements

Recommended Applications 

  • Recommended for applications that require unobstructed access to the trailer interior (i.e. palletized loads)

Available Upgrades 

  • Galvanized steel frame
  • Painted steel frame

Available Options 

  • Gussets in head curtain
  • Reinforced edges on verticals
  • Additional drop in head curtain
  • Additional width in side curtains